This thread has been locked.

If you have a related question, please click the "Ask a related question" button in the top right corner. The newly created question will be automatically linked to this question.

DRV11873: Request for review of DRV11873 circuit and defect improvement plan

Part Number: DRV11873

Hi, TI expert

Our customer is using the DRV11873PWPR for the stirring motor used in the water purifier.

However, due to continuous defects, there are inquiries as to whether the surge resistance can be increased to check if there are any problems with the circuit and to supplement the surge protection circuit.

* Failure phenomenon
1. Internal FET burnout on FG output side,
2. PWM input burnout,
3. There are various defects such as FET burnout on the Vcc motor drive side.

- The motor is 12V 4.5W 2500rpm, the phase resistance is 6.15ohm, and the starting current (inrush current) when the motor starts is 0.75A.

- In the case of FG output, the Vcc terminal is connected to a 12V pull-up, and there is no pull-up in the water purifier side circuit.

- The PWM input side applies a soft start function by linearly applying 5V 20kHz Duty 0~100% for 1 second when the motor starts.

- After 1 second, 5V is input, and there is no separate PWM speed control depending on the water purifier conditions.

- In the case of FG and PWM, it is necessary to apply a circuit that separates them with Tr, etc. rather than a photo coupler, and in the case of the power supply, it is necessary to review the protection circuit against surge and the conditions that may cause a phase short.

Q1) Please review to see if there are any problems with the circuit.  (Is there anything that can be improved in terms of circuitry regarding the defect phenomenon?)

Q2) The attached files below are defect review reports. Do you have any advice on how to improve the defect?

AGITATOR MOTOR (Failuer_short defective).pptx

AGITATOR MOTOR_PWM short defective.pptx

AGITATOR MOTOR_PWM-FG ERROR Failuer.pptx

Please check. Thank you.

  • Hi Grady Lee,

    Thanks for posting question here. I am out of office until Thursday, I will be able to reply to you by weekend.

    Thanks and Best Regards,

    Venkatadri S

  • Hi, Venkatadri S

    There has been no reply yet.

    Please check. Thank you.

  • Hi Grady Lee,

    Sorry for late reply. I missed to remind myself to reply to you.

    The circuit as such looks fine. But we need to verify the source of voltage surge.

    Is it happening when motor is stopped or suddenly speed reduced?

    Whether all the boards are failing like this? Or random? If there is any test waveform, can we monitor VCC line during the test start and stop or whatever method is used?

    The device has AVS (Anti voltage surge protection), this will actually protect from overvoltage during motor braking. 

    General protections can be by increasing the bulk capacitor, inrush current circuit with some MOSFET at the input is useful during startup and reverse blocking diode.

    Can you try to get the waveform ?

    Thanks and Best Regards,

    Venkatadri S