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TPS53219A: Over Temp protection issue. how to measure Tj.

Part Number: TPS53219A

Background :

Customer shared : Set shutdown during working, display abnormal. Swap test completed as below. customer chamber reproducing evaluation – IC shutdown occurred since OTP(Over Temperature Protection) working after 1 hour (Power off after Error detection observed). When Swap test completed, no OTP occurred and worked well during 48hours with same configuration.
Then what’s fail regarding value: issue IC seems lower temp (116C) than normal IC (128C). The problem is return IC shut down due to OTP even temperature of return IC is lower than correlation IC. Other functions working well.

- Customer condition : Ta = 70C, Tc=125C

- TI(JDAO) initial verification : No anomaly was observed on 125C.  normal output observed.
In Datasheet : 145C is shutdown temp but want to know actual standard if it has variation.

Question for next step.

Case/board temperature will not represent junction temperature and that what will cause thermal shutdown. Typical thermal shutdown of this device 145C and can be even less.

TI need more information to understand

1)  How customer measure case/board temperature, are they using thermal camera?

This important, because board temperature typical hard to measure using thermal camera as it is not very focus and not very accurate. But if is board temperature, that is different and should be less than case.

2) Please provide more detail on how they do this measurements so we can estimate the junction accordingly.

 What is VIN, VOUT, IOUT conditions in which this is happening? I can estimate the junction temperature from either the board ort case temperature.

  •  

    The TPS53219A has a 4700ppm/°C temperature coefficient on the TRIP current.  This allows the die temperature to be measured based on the voltage across the external TRIP resistor.

    1) Characterize the TRIP voltage across several temperatures with the TPS53219A at no load to eliminate variation due to part to part nominal TRIP current and temperature coefficient.

    2) Place the converter into thermal chamber and operating under normal loading conditions.

    3) Measure TRIP voltage as proxy measurement of TPS53219A device temperature.

    Tripp current at 145°C should be approximately 1.75x the Trip Current at 25°C  (1.004700^(145-25) = 1.75) 

    Trip current at 120°C should be approximately 1.56x the Trip Current at 25°C