PFC IC around 1000W with bridge, AC input is 230V 50Hz(European)

Huangsong Huang

Other Parts Discussed in Thread: UCC28180, TIDA-00443, TIDA-00779, PMP12074, PMP11062, PMP8740, TIDA-010081, PMP22606

Hi guys,

Our products need to pass the IEC61000-3-2 harmonic standard. About 1000W PFC is preferred. Due to the space limited, is there any classic PFC IC with only one channel recommended(not the Interleaved)? it is good to have existing PFC evaluation board so that we can buy and test.

Thanks

11 months ago

0 Jonathan Wong 11 months ago

TI__Expert 4760 points

Hello Huang,

I would recommend the UCC28180 since it is a single-phase CCM controller. This controller can be used in your 1kW application, as shown below in page 1 of the UCC28180 datasheet. This will have the smallest size due to its high 250kHz max switching frequency.

While we do not have an EVM that you can order with the UCC28180 (the UCC28180EVM is only 360W), we have many reference designs that demonstrate the UCC28180 in >1kW applications. Below are a few reference designs that are high power.

TIDA-00443
- 230V, 900W, PFC with 98% Efficiency for Inverter Fed Drives Reference Design
- https://www.ti.com/tool/TIDA-00443
TIDA-00779
- 230-V, 3.5-kW PFC with >98% Efficiency, Optimized for BOM and Size Reference Design
- https://www.ti.com/tool/TIDA-00779
PMP12074
- 230VAC Input, 200kHz 380V/1kW CCM Boost Power Factor Regulator Reference Design
- https://www.ti.com/tool/PMP12074
PMP11062
- Universal AC Input, 380V/1kW CCM Boost Power Factor Regulator Reference Design
- https://www.ti.com/tool/PMP11062
PMP8740
- 2-kW industrial AC/DC battery charger reference design with 92% full-load efficiency
- https://www.ti.com/tool/PMP8740
TIDA-010081
- >95% Efficiency, 1-kW analog control AC/DC reference design for 5G telecom rectifier
- https://www.ti.com/tool/TIDA-010081
PMP22606
- 390-V, 1-kW output continuous conduction mode (CCM) power factor correction (PFC) reference design
- https://www.ti.com/tool/PMP22606

Reference Design	TIDA-00443	TIDA-00779	PMP12074	PMP11062	PMP8740	TIDA-010081	PMP22606
Description	230V, 900W, PFC with 98% Efficiency for Inverter Fed Drives Reference Design	230-V, 3.5-kW PFC with >98% Efficiency, Optimized for BOM and Size Reference Design	230VAC Input, 200kHz 380V/1kW CCM Boost Power Factor Regulator Reference Design	Universal AC Input, 380V/1kW CCM Boost Power Factor Regulator Reference Design	2-kW industrial AC/DC battery charger reference design with 92% full-load efficiency	>95% Efficiency, 1-kW analog control AC/DC reference design for 5G telecom rectifier	390-V, 1-kW output continuous conduction mode (CCM) power factor correction (PFC) reference design
Power	900W	3.5kW	1kW	1kW	1.5kW	1kW	1kW
Input Voltage	195VAC - 270VAC	85VAC - 270VAC	176VAC - 264VAC	90VAC - 264VAC	90VAC - 265VAC	85VAC - 265VAC	90VAC - 264VAC
Output Voltage	390VDC	390VDC	380DC, 15VDC	380VDC, 15VDC	390VDC, 12VDC, 32VDC, 5VDC	54VDC	390VDC, 16VDC
Link	https://www.ti.com/tool/TIDA-00443	https://www.ti.com/tool/TIDA-00779	https://www.ti.com/tool/PMP12074	https://www.ti.com/tool/PMP11062	https://www.ti.com/tool/PMP8740	https://www.ti.com/tool/TIDA-010081	https://www.ti.com/tool/PMP22606

You can find more UCC28180 reference designs here: https://www.ti.com/reference-designs/index.html#search?keyword=UCC28180

Regards,

Jonathan Wong

0 Huangsong Huang 11 months ago in reply to Jonathan Wong

Prodigy 10 points

Hi Wong,

Thanks for your good information. Now we ordered the UCC28180 evaluation board for testing and started to design the PFC design based on the TIDA-0043 document. At present, we faced a tough problem in purchasing the PFC boost inductor from Wurth Electronik 750342810. It is a customized part and there is no stock everywhere. Does TI have any recommended alternative so that we can move the design forwards?

Thanks

Song

0 Jonathan Wong 11 months ago in reply to Huangsong Huang

TI__Expert 4760 points

Hello Song,

There is a design calculator for the TIDA-00443 that can be found here: https://www.ti.com/tool/download/TIDCA81. Input your system values and the parameters for the boost inductor will be shown. I will also recommend using Power Stage Designer for Boost converter calculations: https://www.ti.com/tool/POWERSTAGE-DESIGNER

Regards,

Jonathan Wong

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PFC IC around 1000W with bridge, AC input is 230V 50Hz(European)