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I've got a product powered by a single AA battery that mostly draws something on the order of a dozen µA or so most of the time but has 35 ms load pulses of 5 mA.
I've been using the NCP1402 with great success, but it's EOL, so I'm redesigning the power supply. I built a prototype with the TLV61225. With a 1.8 volt bench supply, the NCP board draws 30 µA. The TLV61225 prototype draws 80 µA. Tripling the standby power is obviously unacceptable. I'm using a 10 µH inductor and 22 µF ceramic output filter cap.
I've ordered some TPS61221 to try. Luckily they're pin compatible. The datasheet looks promising, but are they going to be closer in efficiency to the NCP? What else can I do to improve the light load efficiency of this design?
The TPS61221s arrived today. They're better, but only barely - still well over double the NCP1402 light-load current draw.
I tried changing the output filter cap and inductor in various combinations, but that made almost no difference.
Anybody have any ideas?
The load current is far, far lower than 30 µA. It's likely on the order of 10 µA or less. The load is an ATTiny45 with a 32 kHz system clock in idle mode.
But for 35 ms about once per second the load current will jump up to 5 mA or so. But most of the time, it's near nothing.