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high current consumption at no load, Vin=12, Vout=24/10A

Part Number: LM5175
Other Parts Discussed in Thread: LM5176

Tool/software: WEBENCH® Design Tools

Hi,

I did a Webench Design with LM5175. Requirements Vin: 11 - 27V, Vout : 24V/10A.

I got my 5 samples last week but they don't work like expected : Output voltage is perfect at 23,98V, but the inductor and the controller is getting really hot. Even with no load, at 12Vin it draws around 0,6Amp, controller reached 90°C before I switched off. The current decreases to 0.1Amp when I increase Vin to 24V, at Vin> Vout the input current goes exessively up again.

Schematic :

What I tried during the last days :

- Changed the boost capacitors to 220nF liek in the TI eval board -> no change

- Changed the VCCcapacitors to 4,7µF like in the TI eval board -> no change

- Doublechecked and replaced all resistors and capacitors at SS , Comp, Mode, RT and Slop -> all ok, same problem

- Changed to Compensation circuit to the values from the eval board -> same problem

- I scoped the four gate signals but at 12Vin they look good to me. High1 is on all the time, Low1 is off, High2 and Low2 switch inverted at 50% with a little delay at turnover. 

- Removed the two diodes D2 and D4, just to be sure-> same problem

- Unsoldered one LM5175 to check for shorts under it, nothing found.

- Ordered some LM5176 and replaced the LM5175 in two pcbs, changed the frequency resistor accordingly : Same result with the LM5176, It also get's hot and inductor gets hot.

- unsoldered one of the two parallel transisors at high2 and Low2 to reduce gate capacity -> same problem

- Changed FB resistors to 270k/20k to get closer to the eval board. Output voltage changed to 11,6V but high current at no load stays.-> Same problem

I think I have no more ideas what to try next. Any help is appreciated !

  • Hi Normen,

    experts supporting this device is out of office. they will reply you next week.

  • Hi Norman,

    Thank you for using the LM5175/76.  Can you monitor the SW1 and SW2 to show a few cycles on the scope, under the operating mode when IC becomes hot?

    Also please note that we do not recommend the direct connection of the gates of the two paralleled FETs. There should be 1 or 2 Ohm  gate resistor for each FET. This is to avoid possible resonance caused by the trace inductance and the MOSFET Ciss.  Please find some literature on the website about paralleling power MOSFETs. 

    Thanks

    Youhao Xi, Applications Engineering

  • Hi Youhao Xi,

    thanks for your reply. In the meantime I found the reason, there was a wrong inductor populated on these pcbs. It's working much better now.

    I will add the 1Ohm resistors on the gates on the B-Revision, thanks for that hint.

    You can close this thread.

    Best regards

    Norm

  • Hi Norm,

    Thank you very much for the updating. It makes sense now.  Glad you resolved the issue.  Wish you good luck with your project.

    Best Regards,

    Youhao