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TL072: TL072CDR

Part Number: TL072
Other Parts Discussed in Thread: OPA192

Tool/software:

We have procured the TL072CDR part from Malaysia under PCN no: 20220615003.1. However, we encountered a functional performance issue, with 100% of the parts failing during functional testing.

Could you please provide the datasheet details for the parts before and after the implementation of this PCN?

We need to understand if there are any electrical specification differences due to fabrication process changes. Could you please investigate this for us?

To address this issue, we used older parts from Mexico, which were previously procured and placed on boards, and all of them passed functional testing.

This issue has caused a production stoppage. We need your immediate attention.

Thanking you,

Rajani.M

HTS

  • Hi Rajani,

    Overall there are some differences but most performance is better.  It is likely that what you are seeing is a result of the device startup or being measured outside of the recommended operating condition.  The PCN lists some changes and more PCN information can be requested by emailing this PCN support list: "PCN_ww_admin_team@list.ti.com".

    1. VOL, VOH improved (rail to rail output) at open load and most other loads (less than 10mA).
    2. Output current limit is active instead of passive. Output drops suddenly during current limit. Previous was smooth voltage dropping verses all current loads, high output resistance.
    3. Phase reversal was removed for IN+ voltage near V-. Input common mode range increased. Output is correct phase when at least one input in the valid common mode range.
    4. Input to V+ diodes added. Input current flows for IN > V+.
    5. Typical voltage noise increased 37nV/rtHz versus 18nV/rtHz. Less variance in 1/F noise.
    6. Gain band width product increased 5.25MHz versus 3MHz

    All of the above differences are compliant with the data sheet specifications and do not represent a quality issue. 

    If you send a schematic and a description of the problem, we can see if we can identify where the problem may be.

    Regards,
    Mike

  • Hi,

    But in that PCN I did not found information such that any electrical changes, Is there any other PCN has released for this part mentioning that above spec changes in datasheet, could you share that PCN no. details.

    Below are the expected Input & output expected results along with application circuit.

    Basically Ultrasonic return echo signal processing purpose.

    Thanks,

    Rajani.M

  • Output of final stage of above is again feeded to one of op amp (TL062C) comparator input +Vin.

    Could you plz simulate above circuit operation in simulation & confirm its working, suitable remedial to resolve.

    I already mentioned production stopped.

    2500 Qty parts are available with us.

    Thanks in advance,

    Rajani.M

  • Raj,

    The signal you are showing has the input centered around GND; is that correct?  With a gain of ~5.6, and the input at GND, and the non-inverting terminal (pin 5) at 5.5 V; this would cause the output to have so much gain the output would be in the rail.

    Can you verify the input signal?

    What is the actual failure?  Do you have data on the failed device?

    There is no additional PCN; more information can be requested about this PCN by writing to the PCN team:

    PCN_ww_admin_team@list.ti.com

     Regards,
    Mike

  • Hi,

    Input signal on Pin 6 centered on 5.5V DC, its not Ground reference, Inverting pin input

    At Non Inverting pin 5, directly DC 5.5V is given

    So, I think common mode voltage between both is 5.5V , only the difference between them is + / -1 V max  will amplify, So output is hardly 5.6 V at pin 7.

    that to diodes are there in feedback.

    Max 10.3V is the pin1 output is expected. Still 0.7V buffer is there to output swing.

    whether new PCN changed part can support till output of 10.3V DC with 11V supply.

    Is it Rail to rail Input & output type. Also confirm

    Thanks,

    Rajani.M 

  • Hi Raj,

    Ok.  So if there is no AC signal, then the input and output settle around 5.5V DC?  That makes more sense.

    Yes, the output should actually be improved for rail-to-rail performance - I don't think this would be a problem.  The input is NOT rail-to-rail, but is no different than the previous version, which appears to be OK on this design.

    One difference that has come up a few times is the input diode; on the old silicon, if the voltage at the input pins exceeds the supply pin, no current will conduct through the input.  But on the new silicon, there is a diode from the inputs to the supply, so current will conduct.  If there is a case where the input can be higher than the supply, it may cause different measurement results.

    I still haven't seen any information on what the actual problem is; do you have any waveforms or data on the difference between the two?

    Regards,
    Mike

  • Hi Michael,

      Thanks for your response, if possible could you plz provide me TI simulated file with above our application circuit.

      Input on Inverting pin via series resistor is 10K 0n 5.5V DC apply 2V max pk -pk waveform as shown in above figure wise.

      I have ok device waveforms waiting for faulty device waveforms stage by stage (Actually team is on Christmas holidays) 

      Currently I am analyzing theoretically is this works for our application requirement.

      Is there any drop in replacement device of TL07CDR device for cross reference.

    Thanks,

    Rajani.M

  • Raj,

    Below is the simulation file and also simulated results.  I used a piecewise linear source to approximate your input (quick first approximation).  Please try this and and let me know if you want assistance with running/modifying the simulation.  In case you are not familiar with PSPICE for TI I attached a document with a basic tutorial below as well.

    TL072-Application-11-20-2024.zip

    pspice for TI - e2e- 12-20-2024.pdf

    Best regards, Art

  • Hi Art Kay,

    With this simulated file, you are confirming that the input/output voltage levels of the op-amp do not exceed the supply rail with a +/- 500 mV. input, and it functions well.

    Could you please change the input to ±1.0V, ensure it meets the device specifications, simulate it. and share the results with me along with expression (formula) of output at each stage.

    I guess it will exceed the supply limit range with 1V input on 5.5V DC source.

    Thanks,

    Rajani.M

  • Hi Kay,

    Could you plz include below schematic (subsequent circuit also added) in simulation & share the results with above mentioned Input.(on 5.5 V DC superimpose +/-1V peak)

    Thanks for the details in advance.

    Thanking you,

    Rajani.M

  • Rajani.M,

    • The presentation below provides the "expression (formula) of output at each stage" request for the first two stages.
    • I did the simulations using the OPA192 op amp model.  This is very close to an ideal device (rail-to-rail input and output).  I used this model as there were convergence issues. 
    • Note that there will be delays and shortened answers for the next two weeks as most of the support team are on US holiday.
    • The circuit is an absolute value circuit.  The current version of the circuit will have a loading effect from the second stage.  This loading effect makes the gain curve non-symmetrical.  This can be corrected for by using buffers between the first and second stage.
    • The gain of the absolute value circuit will be approximately 14.5.  It takes the absolute value of signals in the range of 4.94V to 5.88V for the non-symmetrical version you are currently using and 5.11V to 8.88V for the buffered symmetrical option.  Signals below 5.5V will have an inverting gain of 14.5 and signals above 5.5V will have a non-inverting gain of 14.5.

    tl072-abs-val-ckt-review.pdf

    best regards, Art

  • Hi Kay,

    Thanks for your response.

    I am actually looking for a simulation using the exact device TL072CDR.

    For the last 20 years, this device has worked well. However, recently we procured material from a factory in Malaysia, following a PCN (Product Change Notification), and observed an issue. Previously, we used to procure from Mexico."

    I understand your concern. If the design had a loading effect issue, it indeed seems unlikely that it would have worked well for the past 20 years. The recent issues you're experiencing might be due to differences in the manufacturing process or materials used by the new supplier in Malaysia compared to the previous supplier in Mexico.

    Thanks,

    Rajani.M