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TPS4H160-Q1: Inductive-Load Switching-Off Clamp and Protection for Loss of Power Supply

Part Number: TPS4H160-Q1
Other Parts Discussed in Thread: LM74700-Q1

Hi,

   I have some question about Inductive-Load Switching-Off Clamp and Protection for Loss of Power Supply.

   Q1: How does demagnetization work? The power FET is turned off slowly so the di/dt is not that large?

   Q2:When it comes to loss of power supply, the demagnetization cannot work, so extra protection is needed?

   Q3:"But for a charged inductive load, the current is driven from all the I/O pinss to maintain the inductance current." Is the current flow like this when power supply is lost? How the method 1 works?

  • Hi Zehui,

    Q1. The Power FET is partially turned on in order to dissipate the inductive flyback energy, please see below.

    Q2. For normal reverse polarity protection, a blocking diode on GND is recommended. However, for loss of supply while driving inductive loads, the resistor is added in parallel with the diode in order to open a low-current flyback channel to dissipate the energy - that resistor is the extra protection.

    Q3. Yes, please see below.

    Thanks,

    Patrick

  • Hi Patrick,

         It seems you didn't answer my questions directly. I already read the datasheet and had some confusion. I hope you could share your understanding.

        Q1: We could see Vout become negative and stay for a while in Figure 26. Since Vvs stays the same and Iout decreases linearly, so Rdson of FET increases which means FET is turned off slowly. Am I right? Another question is should I expect the waveform I measure to be same with Figure 26? Or this control is only triggered by Vout dropping below Vvs-Vds(clamp)?

        Q2:Am I right?

        Q3:There is a question about "a negative pulse occurs in the GND pin". I guess it's trying to say OUT instead of GND. Because if you take net GND as a reference 0-volt point and the pin has a good connection with the net, I couldn't imagine a negative pulse in the pin. And if OUT is negative and there is a equivalent resistor between IOs and OUT so the current flow is like what I draw. But in this way, I couldn't find how the resistor and diode help to deal the problem.

  • Zehui,

    1) During a normal turn-off device, the VDS clamp engages on the high-side switch and the output voltage is limited to VBB - VCLAMP:

    The idea here is that the output voltage is clamped negative and the current decays over a period of time until it eventually goes to 0. The following presentation does a good job explaining it:

    2235.2019_FAE summit_Driving inductive loads using power switches _cameron.pptx

    And the following application note goes into a lot of detail:

    https://www.ti.com/lit/slvae30

    2 and 3) As long as you have the RPROT resistors on the MCU as well as the ground resistor/diode network, you do not need additional protection if we are just talking about cabling inductances ~10uH. If there is significant inductances on the load (like a relay), you are correct in the sense that you need additional protections. Either a freewheeling diode in parallel to the load or a bi-directional TVS diode from VBAT to ground (36V is the recommendation). The input TVS diode would clamp the output voltage to a safe level so that the inductor can discharge over the diode. 

    Best Regards,
    Tim

  • Hi Tim,

       Q3: Could you explain how the diode&resistor network works? If the current flow like this, what help to protect the system is the resistor between MCU and the device because it can limit the current, in my opinion. Also, what is the max rating voltage of PIN OUT? Because when the circuit below losing supply, inductive load will absolutely cause a large negative voltage on PIN OUT.

  • Zehui,

    We do have a application note that describes loss of battery and inductive discharge here:

    https://www.ti.com/lit/pdf/slvaes9

    To answer your specific question- the path you listed is correct, however there is also a high impedance path through ground to out (as described in the application note above). The IO protection resistors and the ground network will limit the current and protect the device for applications where there is a very small inductance on the output (typically cabling only <10uH).

    Is there any specific concern in your application? Do you happen to have the inductance rating of what is on your load?

    Best Regards,
    Tim

  • Tim,

       I read the application note. An approximately 200-kΩ internal parasitic path is much larger than the external resistor. Why the external resistor is needed for limitting the current?

       I am considering removing the ground network because there is some voltage level issue between MCU and the device. So I want to know how the network works for protection.

  • Zehui,

    Is there something like a PFET or ideal diode on the supply side? One of the main purposes of the ground network is so that the device can also survive a reverse battery condition. If this is a concern, to remove the ground network you would need a supply side reverse current blocker. Additionally- for the ISO pulses a ground resistor would be needed here where there is going to be temporary negative/positive spikes in voltage that would allow the effective power to increase (for short pulses). 

    The 200k might be a bit misleading here- there is active circuitry here that would require the current going into the ground pin to be blocked (on top of the parasitic resistance). If the voltage drop over the resistor is a concern- the best case would bet to have an ideal diode (or PFET) such as an LM74700-Q1 on the supply line would be the best bet (as well as have other system level benefits).

    Best Regards,
    Tim

  • Tim,

        Yes, a TI ideal diode is used on the supply. So I don't worry battery reverse condition. For ISO pulses, could you give more details? I think negative pulse is like a reverse battery which ideal diode could help to protect. What about posiive pulses?

         "The 200k might be a bit misleading here- there is active circuitry here that would require the current going into the ground pin to be blocked (on top of the parasitic resistance)."

          According to datasheet, another purpose of the ground network is supply loss protection, so I need to know how it works, which I still don't understand. If the requirement is blocking the current into the ground pin, a single diode is better while adding a parallel offers a path for current.

         Here is a TI application note Reverse battery protection for high side switches.I don't know if it could help to understand. I don't see a path if the internal MOSFET is turned off. And port like SEH/L and FAULT has a diode blocking the current too.

  • Zehui,

    For the loss of supply and inductive load scenario, the idea is that the current from the inductor goes through that VBB diode (from ground to supply pin) and through the FET of the device. For how the FET turns on in this scenario- When the loss of supply event happens, the device turns off and the output starts to go negative and therefore engages the VDS clamp (which as a result turns the FET on again to provide a discharge path).

    The IO resistors are there for when current is being drawn through the MCU's supply line, through the MCU IOs, into the HSS to the negative supply. Usually on the MCU supply side there is some sort of diode after a DCDC converter with some bulk capacitance on the output. Even if the supply line  before the DCDC is lost, current will be drawn from this capacitance and could potentially damage the MCU IOs unless there is something to limit the current coming out of the MCU's IOs (which is the point of the resistor).

    For the question if you can remove the ground network- if you have something such as a freewheeling diode in parallel with the load or a TVS diode from VS to ground (to allow a path other than the internal diode), then there is no issue removing the ground network. Do you have an idea of what the inductance is on your outputs? If it isn't a huge inductance, I can double check with our design team to see if the VBB diode in the device would be able to withstand the current without a ground network.  If it is something like a relay with inductance other than trace cabling/wiring inductance, you would have to either put external protection or keep the ground network. The VBB -> ground diode would be the easier solution here as you would only need one from supply pin to ground (versus a separate freewheeling diode across each output load).

    Best Regards,
    Tim 

  • Tim,

    "The IO resistors are there for when current is being drawn through the MCU's supply line, through the MCU IOs, into the HSS to the negative supply. Usually on the MCU supply side there is some sort of diode after a DCDC converter with some bulk capacitance on the output. Even if the supply line  before the DCDC is lost, current will be drawn from this capacitance and could potentially damage the MCU IOs unless there is something to limit the current coming out of the MCU's IOs (which is the point of the resistor)."

     Do you mean there is a path like this?

       

    " Do you have an idea of what the inductance is on your outputs? "

    No real inductance load like a relay is on the output. I am sure only parasitic inductance of cable and load exists but I don't know the accurate value.

    "The VBB -> ground diode would be the easier solution here as you would only need one from supply pin to ground (versus a separate freewheeling diode across each output load)."

    Like this? Offer another current path to reduce the current through internal VBB diode. How could I ensure most current flow throuth external diode? Using a diode with smaller forward voltage?

  • Zehui,

    I am checking with our design and systems team about some of the more detailed workings of the device and will get back to you once I have the complete answer, however would it be possible to take this offline via the email listed in your TI account? This will allow me to loop in more of the relevant engineers to the discussion.

    Best Regards,
    Tim

  • Tim,

    You can contact me by email.Can you see my email address?

  • Replied via email.