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OPA549: OP Amp keeps blowing when set up using inverting configuration

Part Number: OPA549
Other Parts Discussed in Thread: TINA-TI

Hi,

My OPA549 Op Amp keeps blowing when configured as an inverting amplifier. I have a 700 Hz, 20V low power input, and I want to generate an inverted, 700 Hz, high power output. My gain is set at 1. OP Amps are powered from a single supply (24V battery).

Any ideas? Could it be the 12V supply going into the non-inverting input? When the OP Amp blows, it generated a sinewave output that is clipped on the position side.

Thanks.

  • Hi Ismail,

    The OPA549 should operate in ether an inverting, or non-inverting mode and be reliable if everything is set up correctly in the application circuit. I notice you didn't use any current limiting in the circuit so it is possible for the OPA549 to encounter its maximum current capabilities. Using the current limit provides a level of protection compared to not using it.

    I suspect the reason the OPA549 is being damaged likely is related to the speaker load characteristics. If the load is highly inductive the OPA549 may be subjected to inductive kickback EMF. Thee output transistors can experience a load return current condition where the output voltage exceeds the power-supply voltage. The transistors can be damaged in that condition. 

    The OPA549 datasheet on Pg. 12 discusses this issue under OUTPUT PROTECTION. Figure 8 shows a Motor Drive Circuit with added output protection diodes used to clamp the EMF event voltage to a safe level. The diodes should be high-current, very fast rectifier diodes. At the time the OPA549 datasheet was written it recommended high-current Schottky diodes and they should work as well.

    Regards, Thomas

    Precision Amplifiers Applications Engineering

  • Hi Ismail,

    it cannot be seen how the other terminal of loudspeaker is connected to the rest of the circuitry. Can you post a full schematic showing the entire circuit arround the OPA549.

    Kai

  • Hi Kai,

    See image above. Please advise if this is valid and what could be causing the issue.

    Thanks.

  • Hi Thomas,

    Thanks for your reply.

    I will add the additional snubber circuitry to the design just in case.

  • Hi Ismail,

    Now that we have a bit more information about your OPA549 application schematic I think I see another issue with it. You show that you are driving the circuit with VG1, 20V @ 700 Hz, but what is the actual input voltage range? Is it 0 V to 20 Vpk, or something else? The reason that is important is the OPA549 is not specified as a rail-to-rail input, or output power op amp. It has range limits in terms of the input common-mode voltage (Vcm) and voltage output (Vo) it can support.

    I set your circuit up in TINA-TI and performed a dc input sweep where Vi is swept from 0 V to +20 V, which should be within the OPA549 Vcm input range. The various input and output nodes for the two OPA549 amplifiers are measured and plotted to see if any output violations are observed. Here is the test circuit schematic with a +10 V Vi applied, and then the dc sweep results. I used an 8 Ohm resistive load for illustrative purposes.

    It is evident from this sweep that the input voltage Vi should not be less than about +3.0 V. If it is the circuit's normal, linear operation collapses. That is because the upper OPA549's output voltage V2 hits the negative Vo output rail. Once an op amp's output hits an output rail it stops operating as a linear amplifier and correct op amp performances can no longer be relied upon, or assured. If this is happening in your circuit with your load that might be another reason the OPA549 is being damaged.

    Do further explain exactly what the 20 V, 700 Hz input actually is.

    Regards, Thomas

    Precision Amplifiers Applications Engineering

    OPA549_e2e_090222_01.TSCOPA549_e2e_090222_01.tdr

  • Hi Thomas,

    My 20V input is coming from an oscillator circuit (wien bridge), it is an op amp powered with 0 - 24V DC on the rails, the output goes from 2.16V - 22.1V @ 700 Hz.

  • Hi Ismail,

    Okay, got your info on the circuit input voltage. I ran a TINA transient analysis simulation using a 2.2 V to 22.1 V, 700 Hz sinewave input to the circuit. Generally, everything looks good except the output voltage at the two OPA549 V2 and V5 outputs may be starting to hit the Vo positive maximum. The simulation does show the positive peaks are beginning to clip.

    This is with the 8 Ohm load I used. Less current may allow the output to swing a bit more. Do keep in mind if your load is a complex impedance such as R+jXl, then the peak current can be quite different than the resistive case. Speakers can present a complex impedance that varies with the drive conditions.

    Additionally, since you are using two OPA549 op amps with the load connected between the outputs the back EMF output clamp diodes would need to be used at each op amp output pin.

    The RC snubber, or Zobel Network seen in the Figure 8 motor application may be needed if instability occurs with the speaker load. This is a form of output shunt compensation. Since the load impedance is complex and difficult to characterize, often the RC values are determined experimentation. Figure 8 give a starting place for those values.

    Regards, Thomas

    Precision Amplifiers Applications Engineering